Shearing & Bending

Sheet metal shearing and bending are fundamental processes in metalworking used to cut and shape sheet metal into various forms and components. Here's a detailed look at these processes:

Sheet Metal Shearing

Shearing in sheet metal fabrication involves cutting metal sheets into desired shapes or sizes using a shear machine. The process is typically performed with a shearing machine that applies a cutting force to the metal.

  • Process :
    • Blades : Involves a stationary blade and a moving blade that come together to shear the metal sheet. The force applied causes the metal to cut along a straight line.
    • Cutting Action : Produces straight, clean cuts with minimal deformation.
  • Applications :
    • Fabrication : Prepares sheets for further processing, such as punching or bending.
    • Construction : Cuts sheets for various structural components or cladding.
    • Automotive : Used in manufacturing car body panels and other parts.

Sheet Metal Bending

Bending is the process of deforming sheet metal to create various shapes, such as angles, curves, or channels. This is typically done using a bending machine or press brake.

  • Process :
    • Bending Action : Involves applying force to the sheet metal to cause it to bend along a specified angle or curve. The metal is usually bent between a die and a punch.
    • Tooling : Utilizes dies and punches to create specific angles and shapes. Tooling design affects the quality and precision of the bend.
  • Applications :
    • Fabrication : Used to create components with specific angles or shapes, such as brackets, channels, and enclosures.
    • Construction : Forms metal parts for structural elements like support beams or arches.
    • Automotive : Shapes metal for vehicle bodies, frames, and other components.
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Industrial Inhouse Machinery

110 T CNC Press Brake Of 3.2 mtrs In Length

  • 110 T CNC press brake of 3.2 mtrs in length
  • 4mm 3 mtrs full length bending capacity
  • 5 axis advance machine
  • Cybelec 12 ps controller

160T 5 Axis CNC Press Brake

  • 160 T CNC press brake of 3.3 mtrs in length
  • 6 mm 3 mtrs full length bending capacity for M.S & G.I material
  • 3 mm 3 mtrs full length bending capacity of S.S.
  • 8 mm sheet can be bend upto 2 mtrs length.
  • 10 mm sheet upto 1500 mm length.
  • Machine is equipped with step automation controller with 3D simulation and auto bending correction facility.

2.5 mtrs Shearing Machine With 4 mm M.S & 2 mm S.S Shearing Capacity.

  • 2600 mm NC shearing machine with 4 mm M.S and 2 mm S.S capacity.
  • With auto programing facility for shearing the quantity of pieces.
  • Advanced controller for accuracy in shearing

80 T 5 Axis CNC Press Brake

  • 80 T CNC press brake of 2.6 mtrs in length.
  • 4 mm 2.5 mtrs full length bending capacity for M.S. & G.I. material.
  • 2 mm 2.5 mtrs full length bending capacity of S.S.
  • Main UPS of machine being high speed and efficiency of machine
  • Accuracy & tolerance being 0.25 to 0.4 mm throught length
  • Efficient & production activity based high speed machine.

3.3 mtrs NC Shearing Machine With 6 mm M.S. & 3 mm S.S. Shearing Capacity.

  • 3300 mm NC shearing machine with 6 mm M.S. and 2 mm S.S. capacity.
  • NC shearing machine with tolerance of 0.1 mm +/-
  • Efficient machine with estun controller and programming shearing capabilities.
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